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Engineering Abstracts:

A Conceptual Study of Implementing Composite Support Towers for Offshore Wind Turbines. IAN TSE (Cornell University, Ithaca, NY, 14853) JASON COTRELL (National Renewable Energy Laboratory, Golden, CO, 89401)

Offshore wind turbine installations have the potential to supply a significant portion of the nation’s electricity needs; however, the projected cost of installing wind turbines offshore is significantly more expensive than current land-based installations in part due to the high cost of constructing structures to support the turbines in the water. Support structures in deeper waters (greater than 30m) will likely use relatively expensive truss structures or floating platforms to support the wind turbine and tower. The cost of these underwater support structures depends mostly on the weight of wind turbine and tower. Implementing lightweight towers made of composite materials could be one way to minimize the estimated high costs of the underwater support structure. The objective of this study was to identify a composite design that had the best combination of weight, stiffness, and cost. I designed a conventional steel tower as an offshore baseline model with which to compare the cost and weight of the composite towers. A set of composite towers of similar geometry and strength as the baseline steel tower were generated for comparison using a composite design program and simplified analytical calculations. The results of the study indicate that it is difficult to create a lightweight composite tower that is as stiff as a steel tower without using expensive materials such as carbon fiber. However, if the diameter of the composite tower is increased, the results indicate that there is potential to create a lighter tower of comparable cost. More analysis and optimization of the composite tower design is required to quantify its potential. In addition, alterative composite tower geometries and manufacturing methods should be explored.

A Matlab® Simulation of the Energy Recovery Linac RF Superconducting Cavity. RANDALL PLATE (Cedarville University, Cedarville, OH, 45314) CARL SCHULTHEISS (Brookhaven National Laboratory, Upton, NY, 11973)

Linear particle accelerators (linacs) accelerate ions to near the speed of light in order to conduct experiments on particle collisions. Energy recovery linacs (ERLs) consist of both a linac radio frequency (RF) superconducting cavity and an electron ring which can be used for electron cooling. It is crucial to operate as close to the resonant frequency of this RF cavity as possible in order to maintain a proper accelerating field, but factors such as Lorentz forces and microphonics can detune the cavity. A Matlab simulation of the cavity provides the ability to analyze these affects and develop a digital control system to counteract them and retain the desired electric field gradient. A simulation of the cavities employed in Tesla, Spallation Neutron Source (SNS), and the Rare Isotope Accelerator (RIA) was analyzed and modified to be consistent with the cavity at Brookhaven’s linac by changing the quality factors, resonant frequencies, and time constants of the various operating modes. This simulation and control system will be the foundation for the development of another, real-time, simulator which will be applied to the physical cavity. This paper presents the development and implementation of this simulation and discusses the implications of the results obtained.

A New GUI for Global Orbit Correction at the ALS Using MATLAB. JACOB PACHIKARA (University of Texas at Arlington, Arlington, TX, 76019) GREGORY J. PORTMANN (Lawrence Berkeley National Laboratory, Berkley, CA, 94720)

Orbit correction is a vital procedure at particle accelerators around the world. It is very important to have a user friendly application. The orbit correction routine currently used at the Advanced Light Source (ALS) is a bit cumbersome and this paper describes a new Graphical User Interface (GUI) developed for global orbit correction using MATLAB. The correction algorithm uses a singular value decomposition method for calculating the required corrector magnet changes for correcting the orbit. The application has been successfully tested at the ALS. The GUI display provided important information regarding the orbit including the orbit errors before and after correction, the amount of corrector magnet strength change and the standard deviation of the orbit error with respect to the number of singular values used. The use of more singular values resulted in better correction of the orbit error but at the expense of enormous corrector magnet strength changes. The results showed an inverse relationship between the peak-to-peak values of the orbit error and the number of singular values used. The plots on the GUI help the ALS physicists and operators in understanding specific behavior of the orbit. It is a convenient application to use and is a substantial improvement over the previous orbit correction routine.

Acoustic Doppler Measurement of High Speed Shearing Flow. DAVID HUBBLE (University of Tennessee, Knoxville, TN, 37916) BRENNAN SMITH (Oak Ridge National Laboratory, Oak Ridge, TN, 37831)

The acoustic Doppler velocimeter (ADV) is an innovative three-dimensional flow measuring device that relates the phase shift between a transmitted acoustic signal and its reflected counterpart to fluid velocity through pulse-coherent processing. Its low cost and ruggedness make it ideal for measuring in remote locations such as rivers and tidal regions but its ability to measure high speed flow remains in question. After analyzing data from an axisymmetric jet centerline and the exit passage of a hydraulic turbine, it was determined that an experiment was needed to improve understanding of how an ADV responds in shearing turbulent flow and to quantify the bias and errors in measurements from such flow fields. There are several problems that occur when an ADV attempts to measure shearing turbulent flow. First, due to range limitations on the speed settings, high speed flows cannot be unambiguously measured. Second, due to probe geometry, the vertical component of the velocity measurement is biased, exhibiting higher variance than the other two flow directions. To understand how an ADV reacts to shearing turbulent flow, experiments are being conducted on an axisymmetric jet at the TVA’s Norris Engineering Lab. The axisymmetric jet was chosen because it creates a well understood, predictable flow field with areas of turbulence strong enough to simulate those found in a hydraulic turbine exit passage. The experimental design was determined by balancing probe resolution against the flow capacity and geometric limitations of the test flume. The geometric limitations caused concern due to the risk of boundary influence. A four inch jet was chosen. This allowed four probes to be located within the jet from 2 to 10 feet downstream with minimal flume boundary interference. There is an inherent bias in the geometry of the ADV that causes vertical measurements to contain less noise. Also, there is considerable noise at high frequencies which indicates an inability to resolve small extremely small scale turbulence. These data should help engineers decide when an ADV is appropriate for flow measurement in prototype settings.

Addition of Wet Turbine Pod and its related heat Exchangers nto Realativistic Heavy Ion Collider Cryogenic System. CLARENCE DZUBEY, JR. (CUNY - Bronx Community College, Bronx, NY, 10453) TOM TALLERICO (Brookhaven National Laboratory, Upton, NY, 11973)

The Relativistic Heavy Ion Collider (RHIC) consists of two rings of super-conducting magnets to help guide and focus beams of ions during various scientific experiments. All magnets must be maintained at a temperature of 4.5 degrees Kelvin (K). The basic function of the RHIC Cryogenic System is to maintain the super-conducting magnets in the two rings of the collider at 4.5 K or below. The Cryogenics Group (CG) cycles liquid helium throughout the rings in varying amounts to keep these magnets cold at 4.5 K by removing the heat generated locally due to currents and heat leakage from its surroundings. The Cryogenic System (CS) was originally designed for the Isabelle project, another collider, which required a larger heat load (~25 kW at 3.8 K) however, it was never completed. The RHIC inherited this CS but only needs at most approximately 13 kW at 4.5 K of refrigeration power. The CG has been implementing upgrades over the last three years to achieve greater system efficiency by reducing the power usage. This year’s main upgrade consisted of adding a load turbine and its associated heat exchangers that are enclosed in a cold box (CB). A turbine is an enclosed rotary engine that extracts energy from a fluid flow while a CB can be described as a low pressure vessel providing vacuum insulation for cryogenic heat exchangers, which are devices built for efficient heat transfer from one fluid to another. This upgrade would result in a 1 MW power decrease from 6 MW to 5 MW of compressor power. We worked on the planning and implementation that went into incorporating additional control and monitoring instrumentation into the existing CS for the new turbine and CB. The planning stage included engineering and design of digital and analog input and output wiring diagrams, programmable logic card diagrams, and the construction of an additional human machine interface computer screen. The implementation stage involved installation of computer racks and wiring along with analog valves, gauges and sensors.

Advanced Steam Reforming Catalysts for Generating H2 from Natural Gas. GINA FAZIO (University of Illinois at Urbana Champaign, Urbana-Champaign, IL, 61801) DR. MAGALI FERRANDON (Argonne National Laboratory, Argonne, IL, 60439)

Reforming of natural gas at the point-of-application is one option being pursued to provide H2 for use with fuel cell systems being developed for distributed power applications. New reforming technologies will be required for these integrated fuel processor-fuel cell systems. A critical component of these fuel processors is the reforming catalyst, which promotes the conversion of the natural gas to H2. Rhodium supported on an oxide substrate, such as alumina or ceria, is one of the most effective catalysts for reforming natural gas. Unfortunately, Rh is an expensive precious metal and, hence, the cost of a Rh based catalyst is an issue. Optimizing the Rh loading is critical to minimizing catalyst cost. The objective of this project is to investigate the effect of Rh loading on the performance of Rh supported on a lanthana-modified alumina for the steam reforming of methane, the primary component of natural gas. Three different Rh loadings were investigated: 1, 2, and 5-wt%. The catalysts were tested in a microreactor system using either a 3:1 mixture of H2O:CH4 or a reformate containing 1% CH4 at 600-950°C and gas-hourly space velocities (GHSV) of 20,000-70,000 h-1. At a GHSV of 20,000 h-1, similar CH4 conversions and H2 yields were observed for all three Rh loadings for all conditions investigated. However, at a GHSV of 60,000 h-1, a significant drop-off in performance were observed with the 1 and 2-wt% but not the 5-wt% Rh catalysts.

An Investigation of the Optical Detection of Cellular Metabolic Activity. KELLY CHRISTIAN (University of Tennessee, Knoxville, TN, 37996) JUSTIN BABA (Oak Ridge National Laboratory, Oak Ridge, TN, 37831)

The clinical challenge of preventing life-threatening vascular complications after liver and other organ transplants necessitates a means for continual post-operative monitoring for rejection, infection, and normal function assessment. Current methods, which utilize crude systemic measures such as volume of urine output and serum markers for cellular injury, are woefully insufficient. At best, these serve as indirect, time-delayed measures of tissue viability. Additionally, these techniques do not provide continuous, real-time monitoring and thus are inadequate for timely assessment that could enable life saving interventions. To address these inadequacies, the development of a device for continuous real-time tissue metabolic assessment is underway. Currently, an investigation is in progress to determine the appropriate equipment needed to produce a device that can track the ratio of two fluorescent coenzymes that are involved in cellular metabolic activity, NADH and FAD. It is anticipated that the NADH /FAD ratio will stay constant for normal function and increase considerably in the case of abnormal function. Therefore, the detection of a noticeable increase would suggest an early change in tissue viability, i.e. before irreversible organ damage occurs. Before this can be explored, an optical probe must be developed that can appropriately detect and measure the concentrations of NADH and FAD. A device was designed and tested on a spectrophotometer with several different light sources, such as a tungsten halogen, a UV fluorescent lamp, and multiple LEDs (Light-Emitting Diodes), to determine if one of the sources could detect high concentrations of the coenzymes in vitro. A model probe was also constructed, where the samples were tested with the photodiode detector. The results presented show that NADH and FAD fluorescence was visibly observed when the light sources simply illuminated the samples, however the fluorescence was unable to be detected with all but one of the light sources used. This indicates that the samples were fluorescing, but the spectrophotometer and the probe were unable to detect fluorescence due to low sensitivity in UV and near visible range. Future work must be done to determine a proper light source that can detect NADH and FAD suitably. Once the probe is complete, it must be tested for the detection of anticipated physiological concentrations in vitro and for conducting ex vivo studies using excised organs before finally proceeding to live in vivo studies.

Anemometer Standoff. NICHOLAS JOHNSON (University of Colorado at Denver, Denver, Co, 80112) HAL LINK (National Renewable Energy Laboratory, Golden, CO, 89401)

Accurate wind speed measurements are critical in the analysis of wind turbine power performance. Common industry practice is to measure wind speed using a cup anemometer that is mounted in a position where the supporting tower distorts the measurement. It is ideal to mount the anemometer on top of the tower. Sometimes this is no practical and must be mounted on a boom, that supports it away from the tower, far enough to limit distortion errors to 1%. A theoretical model has been used to quantify where a distortion will occur with respect to the tower. However, some researchers have recently speculated that the theoretical model inaccurately predicts the distance from the tower where the 1% distortion error occurs. The objective of this project was to experimentally measure and quantify this distortion and thereby validate or disprove the model. To achieve this objective, a test was configured where one anemometer was mounted above a triangular lattice tower to measure the undistorted wind speed. On the same tower a boom-mounted anemometer was mounted below the top of the tower to measure the distorted wind speed. Data were collected by the boom-mounted anemometer at different "standoff" distances. Standoff is the ratio of the separation of the anemometer and the tower to the width of the tower. Data were sorted by wind direction in order to plot where the critical distortion occurs - when the anemometer is directly upwind of the tower. This value was reported. A second tower was requisite to quantify the vertical spacing effects between the top-mounted and the boom-mounted anemometers. This test measured distortion effects for three configurations: at a standoff of 2.31, the model predicts a distortion error of 1.6%, the test indicated 3.2 %; at a standoff of 3.47, the model predicts a distortion of 0.9%, the test indicated 2.6%; at a standoff of 4.62, the model predicts a distortion of 0.6%, the test indicated 1.6%. Based on these test results, NREL has concluded that the model inaccurately predicts the distortion. To obtain accurate wind speed measurements with boom-mounted anemometers a larger than predicted standoff is required. Results to date are limited to relatively small amount of standoff distance points, more research is needed to create an acceptable model.

Assessment of Biometrics System. KWOK WING LEE (Stony Brook University, Stony Brook, NY, 11794) UPENDRA S. ROHATGI (Brookhaven National Laboratory, Upton, NY, 11973)

Biometric systems are used to authenticate users based on their biological characteristics such as face, voice, fingerprint, and hand geometry. This kind of identification system provides the user with logon convenience and extra protection against theft. The Russian Academy of Sciences Institute of Applied Physics is involved with the project and they are developing a software development kit (SDK), where others can use this product and create their own biometric identification system. To evaluate the quality of their product, a Biologin program was created using C++ programming and other technologies such as Microsoft Graphical Identification and Authentication Dynamic Link Library (MSGINA DLL). Communication with the Russian institute was established daily via internet, to provide them with feedback on their SDK and documentation. The goal of creating a Biologin was to determine if the SDK is useable and if the product can be sold to consumers. Product documentation is very important for a SDK but was lacking in the product and constant communication was required. Testing of the recognition system was very accurate and accounted for only a 3% error rate. It is difficult to work with another country because of language barriers and the time difference. This was a learning experience for the Russian Institute because they must develop software products that can compete with existing ones in the market.

Bipolar Plate Design and Manufacturing for Proton Exchange Membrane Fuel Cells. RACHEL BACKES (Colorado School of Mines, Golden, CO, 80401) JOHN TURNER (National Renewable Energy Laboratory, Golden, CO, 89401)

The proton exchange membrane fuel cell (PEMFC) is the preferred candidate for future fuel cell automobiles. Metallic bipolar plates have the ability to improve this type of fuel cell. This project focuses on how stainless steel bipolar plates can be produced and designed for use in PEMFCs. The plate material considered is type 446 stainless steel. Flow patterns are designed to be stamped into the plate through application of rubber pad forming techniques. Dies are designed for the stamping process, and preliminary testing is done with substitute materials. The results of preliminary testing were successful, particularly with the softest backing material used. Seals required for implementation in a fuel cell stack are also designed. The result of this project is a set of preliminary designs for the production and use of stainless steel bipolar plates in a PEMFC.

Building an Atomic Layer Deposition (ALD) System for the Coating of Ceramic Rods. MATTHEW LEWIS (Iowa State University, Ames, IA, 50013) GREGORY KRUMDICK (Argonne National Laboratory, Argonne, IL, 60439)

Many new types of technology are being introduced in today’s world, but few of them offer a wider variety of uses than Atomic Layer Deposition (ALD). ALD makes it possible to deposit a layer of film as thin as one atomic layer on a surface and allow maximum control of thickness. With this type of layer control the technological possibilities are virtually endless. The ALD system currently being built in building 362 at Argonne National Laboratory needed to be designed to coat ceramic rods so different materials could be tested on them for strength and thermal efficiency. To accomplish this task we used the existing ALD system as a template and scaled up the new system. Many parts were fabricated by central shops using CAD drawings from Microsoft Visio that were specialized to fit the new system. The design and engineering phase of the new system is nearly complete and the fabrication phase has already begun. The system is scheduled to be finished in late January at which time it will be leak checked and ready to coat materials. The system is also being designed so that it is flexible, in that when ceramic rod testing has been completed, the system will be able to be used for many other types of applications.

Cellulose Breakdown Using a Dry acid Catalyst. KEVIN JACKSON (University of Illinios at chicago, Chicago, IL, 60645) CHRISTOPHER MARSHALL (Argonne National Laboratory, Argonne, IL, 60439)

With the flux of current gas prices, energy security has become top priority for the United States in recent months. Because of current non-renewable fossil fuels located in unstable regions of the world, America is now looking into renewable alternative sources of energy to fuel our nation’s automotive fleet and provide a means of cheap energy. A successful alternative energy source would allow America to become independent of the unstable regions of the world that currently produce over 80% of the worlds fossil fuels. Ethanol and Hydrogen fuel cells are among the hopefuls that will one day replace gasoline as the fuel that feeds our gas tanks. Between those two, Ethanol production is disputed to be the best option towards supplying our nation’s needs. In Brazil, ethanol Production has already replaced 40% of their fueling needs. However, ethanol production is much easier in South America due to climate conditions. They use sugar cane, which is highly made up of sugars like glucose, to produce ethanol. To produce ethanol practically in the U.S. we will need a method of converting the cellulose in corn into ethanol since sugar cane can’t be grown in our climate. Methods: In my experiments in the lab so far, I have worked with my supervisor Chris Marshall to figure out a way to break the cellulose chain into glucose. The current idea centers on the use of a dry-acid Zeolite catalyst. The proposed catalyst is a three dimensional molecule that has a monolithic structure. Inside the pores of the zeolite is where the reaction takes place. However, the pore size of the zeolite is too small for the large chain of cellulose to fit through. So we have tried using partial acid hydrolysis to break the cellulose into small enough fragments to fit inside the zeolite. Then the reaction is observed and later analyzed for Glucose. Results and Discussion: Trace amounts of glucose was detected from the experiments. In each case, the Glucose was produced at the last hour of extraction. The Product also occurred only in runs that included dilute acid solution as well. Whether or not the product is caused by the catalyst itself is yet unknown. We have produced some glucose and further refining of our methods is needed to further optimize the conditions and possibly produce more. Conclusion: As of yet, the dry acid catalyst has not produced any valuable amounts of product to prove practical. Further study is needed.

Characterization of Superconducting Splices. MEGAN MALLETTE (Valparaiso University, Valparaiso, IN, 46383) CHRISTOPHER REY (Oak Ridge National Laboratory, Oak Ridge, TN, 37831)

High temperature superconductors (HTS) are materials that have no resistance to electrical current at temperatures below the transient temperature, Tc, and are therefore able to conduct much higher currents than traditional wire, in a much smaller area. HTS have the potential to greatly increase electrical efficiency in a number of applications, but it is necessary to first fully characterize the behavior of splices (i.e. electrical joints) before incorporating HTS wire into applications in order to minimize joint failure. During this investigation, splices of superconductors to be tested were fabricated by varying the type of solder, surface preparation, joint overlap area, and thermal cycle. Each splice consists of a series of seven lap joints. After fabricating each splice, a range of currents are applied to the splice and voltage measurements across each joint are used to calculate the resistance of each joint for the range of currents tested. While holding all other variables constant, the Sn60-Pb40 solder outperformed the In66.3-Bi33.7 solder in every test. Testing splices with no surface preparation resulted in poor mechanical joints that were unable to handle the stress of testing, showing the importance of surface preparation and oxide removal. Of the two types of fluxes tested, the paste flux outperformed the ruby fluid flux with all other variables constant in every test, except one splice in which the HTS was damaged by the temperature of the soldering iron. Results from varying joint overlap areas showed that larger contact areas decrease the joint resistance, as expected. Surprisingly, there was little difference between successive thermal cycles due to the stress of repeated temperature changes. Further testing on additional types of solders, fluxes, and joint overlap areas would result in a more comprehensive report on splices of HTS. Other variables that need to be considered in further testing of splices are the effects of varying magnetic fields, temperature dependence, and different types of mechanical stress.

Collection, Analysis, and Archiving Heavy Truck Driving Characteristics and Duty Cycles to Support the Evaluation of Benefits of Energy Efficiency Technologies. JOSEPH MASSIMINI (Purdue University, West Lafayette, IN, 47906) GARY CAPPS (Oak Ridge National Laboratory, Oak Ridge, TN, 37831)

Despite common beliefs, commercial vehicle energy performance on highways is not well known. Ever changing hours of operation, anti-idling regulations, traffic situations and construction work make it difficult for drivers to have a true situational awareness of driving characteristics on highways. Understanding of these characteristics is often obtained through qualitative means. A quantitative profile of driving behavior of heavy trucks does not exist. Generation of duty cycles that reflect real world driving would aide in creating such a profile. Sensors, autonomous to the driver, mounted on active fleet tractor trailers collecting kinetic, kinematics, human factor and environmental information will provide the data necessary to generate these duty cycles. Additionally, half the tractor-trailers will be fitted with Next Generation Single Tires (NGSTs) as opposed to standard dual tires to observe any improvements in fuel efficiency. This project involved extracting and analyzing the duty cycle data collected during the Pilot Test and creating and testing a prototype sensor suite for the Field Test that includes both Controller Area Network (CAN) and RS-232 type connections, requiring not only specific programming in the Data Acquisition System (DAQ), but also special CAN cables, RS-232 connectors and signal conditioning modules. ORNL worked with the DAQ vendor to specify and create the necessary software and hardware needed for integration into the prototype. This project also had to consider the fact that active fleet tractor trailers with a single driver typically operate 11 hours a day. Each channel collected and stored in the DAQ is collected at 16 bits per Hertz, thus a very large amount of data will be collected in a very short period of time. Methods were developed for formatting, organizing and archiving this large amount of data using custom Visual Basic software. At vehicle launch duty cycle data will be collected with the custom sensor suite, and will be archived and stored in an accessible location using the created software and can be used for validation, research and development of energy efficient technologies.

Collection and Transmission Systems Cost and Performance Model for the Baseline Offshore Wind Farm. AMY BOWEN (Baylor University, Waco, TX, 76798) JIM GREEN (National Renewable Energy Laboratory, Golden, CO, 89401)

The National Wind Technology Center (NWTC) of the National Renewable Energy Laboratory (NREL) has undertaken a series of concept studies to evaluate the cost and performance of offshore wind farms. One of these studies will evaluate the power losses experienced throughout the electrical power collection and transmission systems as well as the cost of the system components and their installation. A hypothetical system was designed based loosely on the Horns Rev offshore wind farm. This system was then sent out to manufacturers with requests for electrical and cost data on the submarine cables and transformers. Upon discovering that the electrical data available for submarine cables is scarce, a very basic method of loss analysis was developed using three parameters: conductor resistance, ampacity, and power loss at capacity. The total losses are divided into two groups: losses that are modeled as a quadratic term which varies with current, and a base loss that is assumed to vary little with current, and is thus modeled as constant. In the model, both costs and losses are listed in per meter values to account for parameter variability. Power losses varied between cables from different manufacturers and also between different wind farm layouts. The cost of cables varied widely between different manufacturers as well, with one manufacturer’s cable more than two times higher than another’s. The results obtained in this study will be applied to the overall concept study.

Compact Nanosecond High Current Pulser Design. MICHAEL MALLO (University of Oklahoma, Norman, OK, 73019) SOREN PRESTEMON (Lawrence Berkeley National Laboratory, Berkley, CA, 94720)

A pulser is an electronic circuit which generates a high voltage or current pulse with a very short pulse-width. Pulsers can be implemented using various topologies, such as Marx Generators, capacitor banks, coaxial transmission lines, helical lines, striplines, and Blumleins. The goal of this project was to review basic pulser theory and to design, test, and compare several pulsers using various topologies. The final design should deliver a repeatable pulse greater than 1 kA with 10 ns or less pulse-width to a 1 Ohm inductive load (high field microcoil) and be small enough to allow for insertion into an ultra high vacuum accelerator environment. The pulser topologies tested were capacitor bank, coaxial transmission line, stripline, and parallel plate Blumlein. The capacitor bank produced an output voltage of 289 V with a ringing frequency of 17.9 MHz, corresponding to a positive voltage pulse-width of 28 ns. The load impedance of this circuit is unknown. The coaxial transmission line was expected to produce an output voltage pulse of 500 V with a pulse-width of 13.2 ns; the actual output was 500 V, but with a pulse-width of 11.8 ns. The stripline was expected to produce a 1 kV 4 ns voltage pulse through a 1 O inductive load. The parallel plate Blumlein was expected to produce a 1 kV 1.2 ns voltage pulse through a 1 O inductive load. However, the stripline and Blumlein both produced far less voltage than anticipated and voltage pulse-widths of just over 10 ns. Three factors may have lead to this inconsistency in predicted versus measured pulse-widths. First, the diagnostic tool used to measure the stripline and Blumlein voltage pulses was a Tektronix P5102 1 kVRMS 100 MHz 10x high voltage probe. The 100 MHz bandwidth prevents the probe from accurately measuring pulse-widths shorter than 10 ns. Second, the short lengths of these lines may have lead to a greater prominence of end effects, or variations in the electric and magnetic fields at the ends of the transmission lines, in the output pulses. Third, the low 1 O load impedances combined with the stray inductances may have caused longer than expected pulse rise times. The latter two factors warrant further investigation to better understand what electrical and geometric properties lead to end effects and long rise times, and to what extent they affect the output pulse.

Comparing Predicted and Actual Energy Cost Escalation in Energy Savings Performance Contracts. LARRU KISER (Ferrum College, Ferrum, VA, 24088) JOHN A. SHONDER (Oak Ridge National Laboratory, Oak Ridge, TN, 37831)

Energy Savings Performance Contracts (ESPC) are a method of financing energy conservation projects using the energy and energy-related cost savings generated by the conservation measures themselves. In Federal ESPC, an energy services company (ESCO) obtains financing and installs energy conservation measures at no up-front cost to the government. The government pays the ESCO from the cost savings generated, and the ESCO uses these payments to repay the financing. Since energy prices are volatile, ESPC contracts usually agree to escalate energy cost savings at fixed rates. The most common source for escalation rates is the U.S. Energy Information Agency (EIA), which publishes annual predictions for electricity and natural gas price escalation for the four U.S. census regions. The purpose of this project was to determine how well the predictions from the EIA matched the actual escalation of electricity and natural gas prices from 1998 to 2004 for the four census regions. It was discovered that the escalation of electricity rates was overestimated, with the exception of region four (Western U.S.), and the escalation of natural gas rates was underestimated. Based on statistics from the U.S. Department of Energy’s Super ESPC program, a typical ESPC project was defined, and the difference between actual and contracted cost savings was calculated for each of the four regions.

Comparison of Intrabeam Scattering High Energy Approximations, and Equilibrium. ROBERT OWENS (North Carolina A&T State University, Greensboro, NC, 27411) MIGUEL FURAN (Lawrence Berkeley National Laboratory, Berkley, CA, 94720)

The International Linear Collider (ILC) is a particle accelerator being designed with the hopes of exploring higher energy particles in the universe that have never previously been accessible. Two of the major components of the ILC are the electron and positron damping rings, which serve the purpose of shrinking the emittances of the beams. There are several competing processes that affect the beam emittances. Synchrotron radiation damping serves to decrease the emittances. A major contributor to emittance growth is a phenomenon called Intrabeam Scattering (IBS), wherein particles within a single bunch Coulomb scatter off one another, thereby causing the beam emittance to increase. The IBS emittance growth rates are calculated using computer codes, and often it is too time consuming to use the full theory of IBS. In order to calculate IBS growth rates in the most efficient manner, several high-energy approximations to the full theory have been developed for the energy regime of the ILC. It is important to find the most accurate approximation. We analyzed three approximations of IBS using the software package, Mathematica; Bane’s approximation, a new Diagonal Matrices approximation, and a recent CIMP one-log approximation, while attempting to develop a better two-log approximation to the CIMP formulas. We also analyzed the equilibrium emittances of the beams at different charges to determine if the transverse emittances, bunch length, and energy spread would meet the necessary requirements for the ILC. After comparing the various approximations, the Diagonal Matrices approximation proved to be the closest approximation to the full theory of IBS.

COMPARISON OF THREE-PHASE AC/DC CONVERTERS IN A WIND TO HYDROGEN SYSTEM. JOSHUA PRICE (University of Colorado at Boulder, Boulder, CO, 80303) CHRISTOPHER PINK (National Renewable Energy Laboratory, Golden, CO, 89401)

Efficient production of hydrogen from wind power can be achieved by direct coupling of a variable-speed three-phase wind turbine to an electrolyzer with a high quality three-phase ac/dc rectifier interface. This paper compares three different topologies of three-phase high-quality rectifiers for use in a wind to hydrogen system. A six-pulse phase-controlled rectifier, a single-switch unidirectional ac/dc buck converter, and a single-switch ac/dc single-ended primary inductance converter (SEPIC) are developed and simulated using software-modeling techniques to calculate power output and efficiencies determined by wind turbine and electrolyzer operational characteristics. Software simulations indicate that the single-switch ac/dc SEPIC exhibits an increase in power production of 25% in the lower 25% of usable wind speeds over the single-switch ac/dc buck converter, and an increase in power production of 5% in the lower 10% of usable wind speeds over a modified six-pulse phase-controlled rectifier, with less cost and comparable efficiency. This work is part of a larger project that investigates a methodology to maximize off-grid wind to hydrogen production with a power electronics interface.

Completing phase iii of chipmunk electrical packaging upgrade. JULIAN DIAZ (Bronx Community College, Bronx, NY, 10453) VINCENT CASTILLO (Brookhaven National Laboratory, Upton, NY, 11973)

Chipmunks are radiation monitoring devices used by the Collider Accelerator Department (C-AD) at Brookhaven National Laboratory (BNL) that detect radiation by means of an ionization chamber which generates a current that is proportional to the radiation. The current is converted to a frequency which is also proportional to the radiation. Different levels of radiation are used to create interlocks on the C-A machines. Chipmunks were developed at Fermi National Laboratory (FNAL) in the early 1980s and for the past 26 years have been effective as the detectors in the radiation monitoring system for the C-AD at BNL. They were designed with 1980s technology which included extensive hand-wiring and some of the components are actually obsolete. An engineering upgrade was started three years ago with the help of Community College students from the Community College Institutes (CCI) summer student program at BNL. A backplane was designed to replace hand-wiring and printed circuit boards (PCBs) were redesigned with readily available components. This project is focused on the design of circuits that will complete the upgrading process. Such circuits include a PCB for the indicators lights; a PCB for the front panel indicators; a PCB for the interlock circuits and completion of the backplane wiring. With all this circuitry in place the upgraded chipmunk will be ready for testing.

Computer Aided Engineering in the Development of the Electron Beam Ion Source Electrostatic Components in the Low Energy Beam Transport Region. GAVIN MCINTYRE (Rensselaer Polytechnic Institute, Troy, NY, 12180) LOUIS SNYDSTRUP (Brookhaven National Laboratory, Upton, NY, 11973)

The Electron Beam Ion Source (EBIS) is the new pre-injector system for the Relativistic Heavy Ion Collider (RHIC) and will outperform the Tandem van de Graff which is the current ion source for RHIC. The EBIS is more versatile, with the ability to produce myriad stable ion species from the noble gases to uranium. Deflectors (steering/minor focusing) and quadrupoles (focusing/defocusing) ensure the beam quality and are developed using computer aided drafting and engineering software. The analysis is crucial to the success of the deflector and quadrupole designs; thus simulations constructed in analytical software (Kobra) are developed to ensure design integrity. The Adaptor Deflector is the initial steering/focus device that is mounted concentrically to the upstream ion lens. The deflector consists of electrode pairs with equivalent potentials that are mounted either parallel or alternating. Various designs were modeled using Pro/Engineer and were comprised of two to eight electrode pairs. The investigated designs included: the split cylinder, the dual dipole (two dipoles offset from one another), and 8/16 congruent, electrode arrangements in order to ascertain the design that produces the least aberrations to the ion beam. The functionality of the deflector designs were simulated with a theoretical beam in the electrostatic analysis software, Kobra, and the 16 electrode deflector produced the most desirable qualities. Three quadrupoles are located in the Low Energy Beam Transport (LEBT) region of EBIS; the two simulated designs were a basic quadrupole triple and a Helical Electrostatic Quadrupole (HESQ). The triplet is composed of three inline quadrupoles, with electrode pairs of equivalent electric potential which focuses/defocuses the ion beam in two axial directions. The electrodes are oriented by a stainless steel framework and ceramic standoffs that act as insulators for the grounded vacuum vessel. The quadrupoles are offset from the vacuum chamber using swivel bolts that aid in mounting. The design incorporates two spring-loaded feedthroughs per quadrupole, which supply the voltages to a divided contact pad that is directly connected to the electrodes by solid wire. The HESQ has four helical electrodes held concentric in a grounded vacuum vessel and offer more locations for focusing/defocusing than the triplet while spanning a shorter length. The electric fields the quadrupoles produced were tested using the electrostatic capabilities of Kobra by applying various potentials to the electrodes; both resultant fields were adequate for focusing/defocusing the EBIS but the HESQ was superior to the triplet.

Controls Engineering for a Compact Crystal Positioning System. PRISHANTHA DUNSTAN (Columbia University, New York, NY, 10027) CHRISTINA HOFFMANN (Oak Ridge National Laboratory, Oak Ridge, TN, 37831)

The ability to manipulate a sample for research and development has always been a basic essential. When sample size shrinks to the micro-scale and the environment for analysis proves unsuitable for direct human interference, the ability to carefully and accurately control the sample becomes much more difficult. In this case a positioning system for aligning and moving the samples remotely is desired. Such a device was constructed by Square One Systems in collaboration with the Spallation Neutron Source at Oak Ridge National Laboratory. Based on a tri-sphere approach, a series of linear actuators are employed to perform linear and spherical motions around a center point. The scope of this project was multifold: The individual motors of the instrument were calibrated and aligned. Once completed, the instrument was hardwired into a computer for control through LabVIEW software. The controls software was designed to mimic the operation of a goniometer, such that the sample could be rotated through two angles, the second angle being dependent upon the first. The equations of motion used enable sample rotation such that the crystal’s position remains fixed while the motors move around it. Since the samples will be subject to neutron beam exposure with dimensions as small as 100m x 100m, ensuring that the crystal does not leave the beam when rotating will be essential to collect meaningful data. The controls also provide numerous calibration functions, enabling re-centering and adjustment of the sample after loading. The software calculates limits of rotation, preventing over rotation and possible dropping of the sample. Virtual images of the sample plate provide a visual for the scientist, due to the fact that the sample chamber will prevent direct view of the sample. This new instrument provides several advantages over the current sample positioner on the market (the hexapod). Using innovative Piezo motors, the instrument can manipulate the sample with zero backlash, ensuring accurate manipulation. The instrument also allows for easy sample changing, since the sample plate is not permanently fixed to the instrument. Because the software allows for repositioning of the sample, it provides much room for time-saving methods. For example, if a sample pin were used, such that 3 samples were loaded (one at the tip, one 1/3 from the tip, one 2/3 from the tip), the instrument could manipulate 3 samples sequentially without the need to reload.

Design and Construction of an RF Plasma Source. JOHN CARR (University of Illinois at Chicago, Chicago, IL, 60601) RICHARD VONDRASEK (Argonne National Laboratory, Argonne, IL, 60439)

An RF plasma source is being developed to provide a 1+ ion beam for the Californium Rare Ion Breeder Upgrade. The 1+ beam will be injected into the Electron Cyclotron Resonance ion source, at the Argonne Tandem Linear Accelerator System, and charge bred to n+. An existing plasma source, no longer being used, was redesigned and modified to conform to new specifications. The RF plasma source consists of a 29 ml high-temperature quartz ion bottle. Gas is admitted to the plasma chamber through the ion bottle using an insulated tip and sealed with an o-ring. The bottle is mounted to a 5 inch round base, also sealed with an o-ring. Beam extraction is provided by a 30 kV puller mounted to the base opposite of the ion bottle. The source is designed to use up to a 500 MHz RF signal to ignite the plasma and create the ion beam. Redesigning and retrofitting a currently available unit was a time and cost effective way to construct a suitable plasma source.

Design and Implementation of a High Availability Distribution Layer In a Campus Environment. MANGAL TYAGI JR. (Prairie State College, Chicago Heighs, IL, 60411) AJ TEMPROSA (Brookhaven National Laboratory, Upton, NY, 11973)

The implementation of a robust, scalable, and fault tolerant network is dependent on logical and physical segmentation of workgroups to provide compartmentalization in event of network failure. The Cisco hierarchical model simplifies the task of building a reliable, scalable, and cost-efficient hierarchical internetwork by introducing a modular approach to the design and functionality of each network component. A distribution layer provides policy-based connectivity for workgroup access without having to route local data through the core or backbone of the network. By determining the fastest or best path to transmit data, the distribution layer will also send non-local requests to the high-end core, which will then transport the request at high data transfer rates to the correct service. Several policies provided at the distribution layer include packet filtering, quality of service (QoS), virtual LANs (VLAN), and manipulation of network traffic, which altogether contribute to exerting control over network transmissions and what goes in and out of the network. In order to improve Brookhaven National Laboratory’s (BNL) network, a third distribution layer (DL-3) will be configured and deployed which will be attached to the core at high transfer rates and redistribute network data across a portion of the BNL campus. DL-3 will have redundant chassis consisting of the Cisco 6500 series, multi-layer switches, and dedicated power distribution unit (PDU) feeds. In addition, port aggregation is a technology that is implemented to provide higher bandwidth, and will also serve as a backup if a link fails. Before the deployment of DL-3, the components, such as the supervisor engines and multi-layer switches, have to be properly configured. The configuration process includes conversion of the Cisco supervisor engines from hybrid to native mode, assigning VLANs and network addresses, and establishing the spanning tree root. Once DL-3 is configured, it is connected to the network to start servicing the BNL campus similar to the other two distribution layers. The deployment of DL-3 will provide more reliable connectivity at the BNL campus by reducing the amount of hosts exposed to network failure. The work being performed is part of an ongoing effort to BNL’s network reliability and performance.

Design Assistance for Renovation and New Construction at Red Rock Canyon National Conservation Area Using Building Energy Simulation. BENJAMIN BARNES (University of Illinois at Urbana Champaign, Urbana-Champaign, Illinois, 61801) ROBI ROBICHAUD (National Renewable Energy Laboratory, Golden, CO, 89401)

The Federal Energy Management Program Technical Assistance team at NREL used eQUEST software to help the Bureau of Land Management in their attempt to reach and exceed the goals of the 2005 Energy Policy Act in their new visitor center and renovated offices at Red Rock Canyon National Conservation Area. EQUEST was chosen for its intelligent defaults and its DOE-2 engine, which has been well validated against real buildings. Weather data collected on site was used for simulating external loads and visitation data from the current visitor center was used to generate internal occupancy loads while other internal loads were largely eQUEST defaults, except infiltration, which was adjusted to account for the door use patterns of a visitor center. The heating, ventilating and air conditioning (HVAC) equipment in the design involves a dedicated outdoor air system (DOAS) serving all zones and several recirculating, terminal units. The outdoor air load was simulated by assigning the DOAS to a few central zones and giving it the entire building outdoor air requirement while the recirculating units served the zones they were specified to with no OA load. Evaporative cooling (EC), on-off, two step and continuous daylighting, moveable insulation, dual speed compressors and a deeper Western overhang were all simulated. The EC and daylighting achieved the majority of the savings (21% and 8% of total building energy, respectively) while the results for the other measures suggested that they can likely be ignored. It is recommended that water conservation issues with EC be seriously investigated. Two step daylighting controls should be implemented and, if it proves feasible, combined with EC. The moveable insulation should be avoided as it would introduce maintenance issues and actually has a net detriment to energy use. The model, in the future, should be further validated concerning its HVAC approximations and used to assist in peak load management. Also, to be of greatest benefit, it must be kept up to date with current design development.

Design of Blade Rotation System for a Large Wind Turbine Blade Test Stand. MICHAEL SMITH (Portland State University, Portland, OR, 97201) JASON COTRELL (National Renewable Energy Laboratory, Golden, CO, 89401)

Wind turbine blade testing is a key element in the development and success of the blade manufacturing industry. Testing is necessary to achieve higher reliability and meet international certification requirements. NREL (National Renewable Energy Laborotories) tests blades on both faces by mounting the blade on a test stand and applying static loads. The blades must be rotated between tests to apply loads to a second face. The objective of this study is to create and evaluate design options for a blade rotation system. Project deliverables include design specifications, graphic models, and cost estimates. The primary components of the rotational system include large adaptor plates, a rotational guide, and a drive. The focus of the study is on the design and selection of the rotational guide. Two main concepts were developed for comparison; one in which the blade is mounted to a heavy duty slewing bearing and one that uses calipers with rollers to support and guide blade during rotation. The results of this study indicate that the caliper design is likely to be a more expensive and complicated choice. However, the caliper design offers options for scalability and modularity that may make it more cost effective in the long term.

Design Study of Temperature Stabilization of the Analyzer Array of the High Energy Resolution Inelastic X-Ray Spectrometer of the Advanced Photon Source. JUSTIN BUELL (Montgomery College, Rockville, MD, 20850) BRANISLAV BRAJUSKOVIC (Argonne National Laboratory, Argonne, IL, 60439)

Through the use of the high energy resolution inelastic x-ray (HERIX) spectrometer at the Advanced Photon Source (APS), vibrations in the lattice structure of various materials can be studied. The instrument consists of nine detector-analyzer pairs, a vacuum chamber, and a support structure for the entire instrument. X-rays from the APS beamline, scattered by a specimen through the vacuum chamber, are reflected and focused by the analyzers through a collimator and into a series of corresponding detectors which measure the properties of the photons. Due to the high cost of vacuum compatible components, it is more economical to place the analyzers outside of the chamber than inside it. Because thermal expansion due to temperature fluctuations in the hatch in which the spectrometer is located will compromise the geometric alignment between the optical components of the spectrometer, it is necessary to stabilize the temperature of the analyzers before the instrument can be calibrated. Using SolidWorks, a model of an enclosure and cooling channels for the analyzer array was developed. Expanded Polystyrene, a type of Styrofoam, was the selected material for the enclosure because of its optimal thermal properties. The enclosure was designed to eliminate heat transfer by free convection and minimize conduction to the analyzers. The cooling channels will consist of a copper tube through which water at a controlled temperature will flow and a series of copper pads, onto which the tube will be brazed, that will be mounted onto the support plate of the analyzers to improve thermal conduction between the analyzers and the cooling water. Finite element analysis of transient heat transfer was performed on the model assuming the hatch temperature to be a sinusoidal function of time based on measurements from a similar hatch. The results of the analysis indicated that the enclosure alone would not sufficiently stabilize the temperature of the analyzers, but that the enclosure and cooling infrastructure would maintain an acceptable degree of stability in the temperature.

Determination of the Effect of Interlayer Porosity on the Performance of Oxygen Electrodes for Solid Oxide Electrolysis Cells. PATRICK DRIEMEYER (University of Missouri - Rolla, Rolla, MO, 65401) JENNIFER MAWDSLEY (Argonne National Laboratory, Argonne, IL, 60439)

Currently work is being done on the thermochemical cycle known as the "Westinghouse Process" in which hydrogen is produced. The step of interest in the Westinghouse Process is the decomposition of SO3 to SO2 using electrolysis to lower the temperature at which this reaction occurs. This step is considered a hybrid of thermochemical and electrochemcical processes and reduces the highest temperature of any step to 500-600°C from 850°C. The lower temperature range opens the door for a wider array of materials to be used in construction of a hydrogen production plant. The development of an oxygen ion conducting cathode for the electrolyzer cell which exhibits low resistance is desired since it would allow free exchange of oxygen and electrons, thereby improving the performance and output of the electrolyzer cell. The production and testing of various cathode compositions along with an examination into the effect of porosity in the doped-ceria interlayer will be examined and reported on. The compositions that will be tested include La0.5Sr0.5CoO3-d; Nd0.5Sr0.5CoO3-d; Ba0.5Sr0.5CoO3-d. These compositions will be produced on site and tested in air within the temperature range of 900°C to 500°C. Their performance will be measured using electrochemical impedance spectroscopy (EIS) in which the area specific resistance (ASR) will be calculated and compared to determine the most appropriate design path. We have found that the incorporation of porosity in the doped-ceria interlayer between the oxygen electrode and the stabilized-zirconia electrolyte improves performance.

Determining the Effect of Aerosol Composition on the Accuracy of Aethalometer Real-Time Measurements of Black Carbon. SRYAN RANGANATH (University of California, Berkeley, Berkeley, CA, 94709) THOMAS W. KIRCHSTETTER (Lawrence Berkeley National Laboratory, Berkley, CA, 94720)

Black carbon (BC), a main component of soot, is studied for its associated climatic and health effects. Filter-based light-transmission instruments are commonly used for measuring properties of black carbon. The aethalometer performs real-time measurements of black carbon concentration. Previous studies indicate that measurements produced by light transmission instruments, and the aethalometer specifically, are affected by the enhancement in particle light absorption due to the light scattering within the filters used to collect the particles. While the extent of this enhancement varies with particle loading and particle composition, the aethalometer algorithm does not consider these effects. This result could jeopardize the quality of measurements of BC concentration made with the aethalometer. This behavior was studied in the laboratory using controlled generation of BC and light scattering aerosols. An inverted diffusion flame produced BC aerosols with steady physical characteristics. A nebulizer produced salt particles which were mixed with BC from the flame. These particles were diluted with filtered air prior to sampling. The aethalometer sampled pure BC aerosols and BC + NaCl in individual experiments. In both cases, the aethalometer reported a decreasing concentration despite sampling a constant BC concentration. However, different decreasing trends in concentration were observed, depending on the composition of the aerosols sampled. This difference in instrument response means that different empirical corrections are required, which is not a practical solution to the problem. Continued investigation with aerosols of different composition is the next expected step. These results may be first steps in showing an empirical correction for the aethalometer is not practical.

Development of a Long Ion Chamber Electrometer for Particle Accelerator Beam Containment. NICHOLAS PATE (Tennessee Technological University, Cookeville, TN, 38505) PAUL WRIGHT (Oak Ridge National Laboratory, Oak Ridge, TN, 37831)

A common problem in cavity-coupled linear particle accelerators is misalignment of cavity phases resulting in particle beam loss over a short distance; when an intense beam is lost in this manner, high levels of ionizing radiation are developed that can pose a danger to both personnel and the machine itself. Long Ion Chambers (LIONs) provide a low-cost and -complexity method of monitoring radiation levels along a length such as an accelerator, potentially allowing a control system to take beam containment measures if a radiation threshold is exceeded. LION implementation in machine protection systems at the Spallation Neutron Source (SNS) requires that a standard electrometer design be developed, validated, and calibrated against other beam-loss and radiation detector systems. Circuit analysis of an existing prototype electrometer was performed to determine ideal characteristics of the design, and an experimental frequency analysis was performed to verify suitability for use under the expected measurement conditions. Because a vital piece of measurement equipment was unavailable, it was not possible to conduct a more detailed characterization of the circuit. It was determined that the maximum input signal before output clipping occurs is an order of magnitude higher than necessary, that gain drops off significantly for signals above 10KHz, and that the circuit operates as expected for relatively high input and offset currents. Further work will include a more detailed spectrum analysis, especially for small signals, determination of signal-to-noise ratio, and investigation of a small interference source that was observed during testing. This work is part of an ongoing effort to evaluate and implement LION-based radiation monitoring and beam containment in the SNS accelerator system.

Development of a Multi-Pollutant Personal Sampler (MPPS). MARIA MINJARES (Our Lady of the Lake University, San Antonio, TX, 78207) LARA GUNDEL (Lawrence Berkeley National Laboratory, Berkley, CA, 94720)

The effects of indoor and outdoor air pollutants on human health have long been a concern to health care workers, environmental scientists, and citizens alike. Previous work has consisted of developing methods for separating and trapping particulate matter (PM) and gaseous pollutants. Currently, the multi-pollutant personal sampler (MPPS) consists of denuder with polyurethane foam coated with a ground sorbent, XAD-4, followed by a filter to collect PM < 2.5 µm diameters (PM2.5). Indoor and outdoor air sampling was conducted at Lawrence Berkeley National Laboratory to determine how much PM2.5 the polyurethane foam would retain. The results obtained from sampling indoor ambient air proves our hypothesis that the PM2.5 will pass through the 80 pores per linear inch (ppi) XAD-4 coated PUF. However, the 80 ppi XAD-coated PUF retained 30% of PM2.5 in its structure during outdoor air sampling. Further experimentation is needed to improve the MPPS geometry so that > 95% of PM2.5 passes through the XAD-coated PUF to the filter.

Development of a One-Dimensional Coal Gasifier Model Using Fortran and UNIX. ANDREW ELDER (Gonzaga University, Spokane, WA, 99258) KEN JOHNSON (Pacific Northwest National Laboratory, Richland, WA, 99352)

Coal gasification is a technique that is gaining attention as a clean fuel source for highly efficient power plants that are also environmentally friendly. In this process, coal is mixed with steam and a controlled amount of oxygen while under high temperatures and pressures. This environment causes the coal to break down into a synthesis gas (i.e. syngas) of hydrogen and carbon monoxide with lesser amounts of other gaseous compounds. The syngas can be used for fuel, while the waste gases can be removed easily. The goal of this project was to develop a one-dimensional computer model that would predict the heat transfer through the outer wall of the gasifier. (A one-dimensional model is one that deals with heat transfer solely in a linear fashion). Using the Fortran programming language on a UNIX machine, knowledge of conductive heat transfer and an explicit forward difference numerical method, two such one-dimensional models were developed. These models determined the heat loss through the gasifier wall and the temperature at various points through the wall. These models will serve as the foundation for future work in coal gasification modeling.

Development of a System to Test Internal Pressurizer Dynamics. IRENE BERRY (Virginia Polytechnic Institute and State University, Blacksburg, VA, 24060) EMILIAN POPOV (Oak Ridge National Laboratory, Oak Ridge, TN, 37831)

The International Reactor Innovative & Secure (IRIS) is a next generation pressurized water reactor (PWR) that utilizes an integral coolant loop. The coolant loop is inside the reactor vessel; the loop pressurizer is in the upper head of the vessel and has larger liquid surface area and volume than traditional PWR pressurizers. Because of this, the internal pressurizer will respond differently to changes in coolant volume and level. Its response to these dynamics must be tested and characterized to optimize IRIS design and control. A facility is being built at Oak Ridge National Laboratory to test internal pressurizer dynamics. This project focused on preparing the facility for operation and involved the completion of three main tasks: designing the facility’s detailed layout and instrument placements, developing operating procedures, and creating a Supervisory Control and Data Acquisition (SCADA) system. To aid in designing facility layout, a 3d model of the facility was created using AC3D design software. This model was used to determine instrument placements and pipe dimensions. Facility constraints and test requirements posed many concerns that had to be addressed in the operating procedures. To develop these procedures, facility geometry and conditions, including temperature, pressure, coolant density, and liquid level, were analyzed at start-up, operating, and test states. Methods were then developed to safely and consistently bring the facility to pre-test conditions, run tests, and shutdown the facility. These procedures were automated as part of SCADA system design. The SCADA system developed monitors the facility and automates all start-up and test procedures. It was created using Intellution FIX, an industrial automation software, and consists of over 100 database blocks and five control panels. These panels display instrument readings and allow the user to enter set points and commands. A simple numerical model of the facility was also created for use with TRAC/RELAP Advanced Computational Engine (TRACE). TRACE is a computer code designed to model and evaluate thermal and hydraulic transients in nuclear reactors. The model developed will be used to approximate start-up and test procedures and predict facility response. As a direct result of this project, the internal pressurizer dynamics test facility is nearing completion. Tests will begin as soon as all equipment is assembled.

Digital Lock-In Amplifier Based Ground Loop Monitoring System for Magnetically Confined Plasma Devices. EDWARD CAMP (University of Hartford, West Hartford, CT, 6117) HANS SCHNEIDER (Princeton Plasma Physics Laboratory, Princeton, NJ, 8543)

A Ground Fault Monitor (GFM) system currently in use for the National Spherical Tokamak Experiment (NSTX) utilizes analog lock-in amplifier hardware to monitor vacuum vessel grounds to detect and help prevent current loops that are potentially dangerous to personnel and equipment. A ground loop fault is a condition where a loop is created between two single point grounds, potentially resulting in some level of current flow. Previous research has shown that a digital lock-in amplifier would improve the performance and operability of the current system. An automatic gain control system that uses multiple level transmit signals could improve detection of both low and high impedance faults, rather than compromising on a single transmit level that would be clipped at low impedance faults and be buried in noise at high impedance. This gain control program, along with a digital lock-in amplifier, both created in LabVIEW, an integrated visual programming language, produced an increase in usable sensitivity from 250 ohms to 50,000 ohms in the current analog system to 2 ohms up to 70,000 ohms within 10% accuracy and up to 150,000 within 25% error in the LabVIEW program. This does not take into account false alarms and nuisance trips, only the accuracy of the device at quantifying loop faults. Improvements to this program could be implemented by adding moving average filtering to improve calibration data and increasing the number of discrete transmission levels used by the program.

Digital Voltage Controller for the Field Emission Microscope at Jefferson Lab. BRENDAN MATHEWS (West Virginia University, Morgantown, WV, 26506) JOHN MUSSON (Thomas Jefferson National Accelerator Facility, Newport News, VA, 23606)

Jefferson Lab (JLab) uses refined niobium to create superconducting cavities for the electron beam. Several polishing procedures are used on the niobium to ensure that arcing does not occur inside these cavities due to inconsistencies on the surface of the cavities. The metal is examined under a field emission microscope to detect any remaining flaws on the surface. This microscope runs a steady current between the niobium and a phosphorous screen and measures the voltage changes in order to detect and stalagmites that may appear on the metal. This device requires that the voltage in the system be regulated in order to maintain a steady current. Until recently this device was manually controlled, but the ultimate goal of this project was to create a device that would eliminate this unnecessary human error. This new device would require analog inputs so an analog to digital converter (ADC) was necessary to allow manipulation of the inputs. After the data comes in through the ADC, it was processed by an infinite impulse response filter in an attempt to eliminate any noise. After this process is completed, the date is fed into a proportional integral derivative controller in order to bring the output to the desired level. Finally, after all of this is completed the signal is fed back out into the system by way of a digital to analog converter (DAC). Testing has shown that the controller is able to maintain a steady voltage level within 10% of the desired value. Automating this process will allow JLab to have a more efficient procedure, as well as provide for more accurate mapping of the niobium used in the beam cavities.

Effect of neodymium oxide on thermal and mechanical properties of alkaline earth sealing glass for solid oxide fuel cells. BRIAN BISKIE (Northern Illinois University, DeKalb, IL, 60115) YEONG-SHYUNG CHOU (Pacific Northwest National Laboratory, Richland, WA, 99352)

Earlier work on glass seals for solid oxide fuel cells (SOFCs) has shown that when fuel cells are operated over long periods, glass seals tend to react with the ferritic stainless steel interconnects at the metal/glass interfaces, and form undesirable phases. An approach for this problem was to make sealing glasses more refractory such that the glass would be sealed at higher temperatures (i.e., 950°C) and thus be less reactive at operational temperatures of (750-800°C). In this study, a novel glass series containing Sr-CaO-Nd2O3-B2O3-SiO2 was developed to determine the effect of Nd2O3 on the thermal and mechanical properties of the glass. Properties such as coefficient of thermal expansion (CTE), glass transition temperature, softening temperature, and elastic modulus were determined as the neodymium content was varied throughout the glass series. The results showed CTE increased with increasing Nd2O3 content up to 5 mole percent which had a CTE of 11.97 ppm/°C for as-cast glass, while the glass transition and softening points showed different behaviors. A similar alkaline earth silicate glass was used for interfacial strength testing. In addition to as-sealed coupons, samples were also aged in either air or a reducing environment to study the environmental effect on interfacial strength. The results showed the tensile strength decreased ~53% when aged in air at 850°C for 250 hours, and increased ~38% when aged 250 hours at 850°C in moist, dilute hydrogen fuel. Possible causes for the strength change were discussed.

Effect of Reactant Gases Humidification on Hydrogen Fuel Cell Performance. FIDA ABDULLAH (State University of New York at Farmingdale, Farmingdale, NY, 11706) DR. DEVINDER MAHAJAN (Brookhaven National Laboratory, Upton, NY, 11973)

Recent experimental investigations on polymer electrolyte membranes (PEM) fuel cells emphasize water management as being a critical factor in the design of an efficient cell. The current research project aims to explore the influence of humidified air and hydrogen on the fuel cell’s performance. The first part of this experimental work was conducted on a five graphite bipolar plates fuel cell power stack, while operated under various loads, and involved the measurement of dry reactant gases (hydrogen and oxygen/air) humidity and temperature entering and exiting the fuel cell. The results, obtained at room temperature, indicated a substantial increase in the exiting humidity of oxygen (25.26%) despite the humidity entering the cell being relatively constant at 50% RH. The air exiting the cell plateaus at 75.15% RH (relative humidity). A comparison of the effect of both hydrogen and oxygen/air gases, under similar conditions, on the power stack performance was made. The oxygen’s substantial increase in humidity was matched by a smaller increase (14.3%) from the exiting hydrogen side. when dry gases were used the power stack yielded a maximum power density of 19.43 mW/cm² and a maximum current density of 41.33 mA/cm². The second part of the experiment involved conventional methods of external-humidification of the oxygen gas/air and the humidified air entering the cell was changed in a range from 85.63% to 78.42% RH. As a result, the humidified air exiting the cell yielded a slight increase in humidity to 2.11%. Comparing humidified air versus non-humidified air a 72.77% increase in power density was observed. Since the results in the dry cell (no humidification) yielded a slight change (14.3%) in the exiting hydrogen humidity, the consequent step was to humidify circulating hydrogen and the results yielded a slighter gain of 12.87% (21.93mW/cm²) in power density. The final part of the experiment was the humidification of both reactant gases. The entering humidification of both gases yielded less improvement in performance than the previous scenarios, when each reactant gas was humidified one at a time. Also, when both entering reactant gases were humidified the exiting hydrogen humidity increased by 2.1% and the exiting air humidity increased by 11%. Initially, the humidification of both reactant gases yielded better performance than solely humidifying hydrogen but fell short of the performance of solely humidifying air. Humidification of air showed a maximum power density increased by 54.24%, and proved to be more influential than humidifying hydrogen or both gases.

Electrical Properties of Materials with a High Dielectric Constant. CHRISTOPHER DIXON (University of Delaware, Newark, DE, 19713) STEVE HULBERT (Brookhaven National Laboratory, Upton, NY, 11973)

Silicon integrated circuits are based on the Metal-Oxide Semiconductor Field Effect Transistor (MOSFET). A MOSFET uses a layer of oxide (an insulator) sandwiched between a layer of metal (gate) and a semiconductor to control the flow of electrons between the source and drain. The goal of creating a transistor using high-k dielectrics is to achieve a smaller transistor so that more transistors can be packed into a smaller area. As transistors get small, the leakage current across the dielectric increases leading to problems with battery lifetime and heat dissipation. Thus, new materials are being investigated for use as gate insulators in order to decrease the leakage current. In older electronics the gate electrode is usually a polysilicon semiconductor. Metal gates are desirable to use because they help to limit reaction at the gate/dielectric interface. The energy levels of different metals relative to the energy levels of the high k dielectrics determines the leakage current through the dielectric. Samples of the dielectric,(HfO2)x(SiO2)1-x were analyzed by using ultraviolet photoelectron spectroscopy(UPS). UPS is a technique for measuring the energy spectrum of electrons emitted during the absorption of ultraviolet radiation. The relative alignment of the energy levels of the Si substrate, the dielectric film, and the gate electrode will determine the electrical properties of the transistor. This spectrum reveals the characteristic ionization energies of the component atoms and facilitates study of their chemical nature. Utilizing UPS it is possible to see the Fermi level and energy levels of the materials that are being considered. Analyses were run on the samples with different amounts of Ag and Alevaporated onto the surface of the dielectric samples. Data was recorded as a function of metal thickness for both Ag and Al depositions.The Secondary Electron Cutoff (SEC) made it possible to determine the work function of the samples being tested, and to discover whether any electric charge was transferred at the metal/insulator interface. The threshold voltage (and consequently the drain to source on-current) is determined by the work function difference between the gate material and channel material. Measurements we are undertaking will help determine which metal and dielectric are used in future generations of very highly integrated circuits.

Electrochemical Characteristics of Composites Containing (x)LiNi0.5Mn0.5O2 • (1 - x)LiNi0.5Mn1.5O4 as the Active Material in the Cathode. JONATHAN BREITZER (Fayetteville State University, Fayetteville, NC, 20835) CHRISTOPHER JOHNSON (Argonne National Laboratory, Argonne, IL, 60439)

Our FaST team from Fayetteville State University, a constituent institution of the University of North Carolina, synthesized and evaluated cathode materials for use in high-energy lithium-ion batteries. These cathode materials were composites of lithium nickel manganese oxides in different stoichiometric ratios that adopt either a spinel or an ordered rocksalt structure. Working in conjunction with CMT scientist Dr. Christopher Johnson, this team functioned well in generating useful data, dividing the labor by mutual agreement. Over the course of this research, the team was introduced to a wide variety of other summer researchers and regular employees of Argonne National Laboratory, and was educated in many ways about the safety culture of the Laboratory. The results of our research were useful in guiding the direction of further inquiry, and the experience we gained from the FaST program has led us to desire further collaboration. This will advance research in a critical field, promote our University through grant-writing activities, and provide a valuable opportunity to more undergraduate students.

Enhancement of Airside Heat Transfer in Air-Cooled Condensers for Binary Cycle Geothermal Power Production. CHRISTOPHER HANNEMANN (University of California, Berkeley, Berkeley, CA, 94720) CHUCK KUTSCHER (National Renewable Energy Laboratory, Golden, CO, 89401)

Binary cycle geothermal power production requires a majority of the thermal energy in the working fluid to be rejected after exiting the turbine. Because abundant sources of cool water are not available near many of these geothermal wells, air-cooled condensers must be used instead of the preferred water-cooled systems. The capital cost for these condenser arrays, as well as the parasitic power consumed to run the required fans, contributes significantly to the total cost of geothermal power. To improve the airside heat transfer in these condensers, enhanced fins are being tested at the National Renewable Energy Laboratory; slit and bent annular fins are examined in the present study. Transient testing is performed on small tube sections to determine performance improvements based on heat transfer coefficients and pressure drops as well as to select an optimum bending angle. Using the results from the transient tests, a steady-state test using a 17 tube, single pass cross flow heat exchanger is performed. The slit fins are tested unbent and bent at 12° in two different configurations, using water as the working fluid and testing each sample at four different air flow rates. The “staggered” arrangement is shown to perform the best, and the 12° bent fins are shown to outperform the unbent fins by 3 – 5% heat transfer per unit hydraulic power. Both the unbent and bent fins underperform model predictions, possibly due to corrosion within the tubes. Further work will focus on retesting the bent slit fins with the corrosion removed as well as examining the effects of twisting the slit fins.

Enhancing the Target Chamber for the Second Phase of the Neutralized Drift Compression Experiment. GUILLERMO GARCIA (University of Southern California, Los Angeles, CA, 90089) MATTHAEUS LEITNER (Lawrence Berkeley National Laboratory, Berkley, CA, 94720)

The objective of a controlled fusion power plant for worldwide energy production has driven the Neutralized Drift Compression Experiment (NDCX) to investigate characteristics of ion-beam manipulation. This report focuses on enhancing the diagnostic target chamber for the second phase of the NDCX project. A target capsule, loading dock, robotic arm and target housing were developed to prepare the diagnostic target chamber for integrated compression and focusing experiments with energy transfer of 1 eV on target with a 500 MW, 1 ns ion beam. Each component was developed to incorporate the design constraints established by the diagnostic target chamber. A LabVIEW program was created to monitor and control movement of the robotic arm. The diagnostic target chamber was assembled and calibration of the robotic arm showed that the system had successful interaction between the LabVIEW program and the newly developed components.

Evaluation of a 4.5 kW Air-Cooled Lithium Bromide/water Solar Powered (Hot Water-Fired) Absorption Unit. DAVID GOODNACK (Pennsylvania State University, University Park, PA, 16802) ABDOLREZA ZALTASH (Oak Ridge National Laboratory, Oak Ridge, TN, 37831)

During the summer months, air-conditioning (cooling) is the single largest use of electricity in both residential and commercial buildings with the major impact on peak electric demand. Improved air-conditioning technology has by far the greatest potential impact on the electric industry compared to any other technology that uses electricity. Thermally activated absorption air-conditioning (absorption chillers) can provide overall peak load reduction and electric grid relief for summer peak demand. This innovative absorption technology is based on integrated rotating heat exchangers to enhance heat and mass transfer resulting in a potential reduction of size, cost, and weight of the "next generation" absorption units. Rotartica Absorption Chiller (RAC) is a 4.5 kW air-cooled lithium bromide (LiBr)/water unit powered by hot water generated using the solar energy and/or waste heat. Typically LiBr/water absorption chillers are water-cooled units which use a cooling tower to reject heat. Cooling towers require a large amount of space, increase start-up and maintenance costs. However, RAC is an air-cooled absorption chiller (no cooling tower). The purpose of this evaluation is to verify RAC performance by comparing the Coefficient of Performance (COP or ratio of cooling capacity to energy input) and the cooling capacity results with those of the manufacturer. The performance of the RAC was tested at Oak Ridge National Laboratory (ORNL) in a controlled environment at various hot and chilled water flow rates, air handler flow rates, and ambient temperatures. Temperature probes, mass flow meters, rotational speed measuring device, pressure transducers, and a web camera mounted inside the unit were used to monitor the RAC via a web control-based data acquisition system using Automated Logic Controller (ALC). Results showed a COP of approximately 0.58 at 35°C design condition for ambient temperature with 40°C cooling water temperature and approximately 3.7 kW capacity. This is in close agreement with the manufacturer data of 0.60 for COP and 3.9 kW capacity. This study resulted in a complete performance map of RAC which will be used to evaluate the potential benefits of rotating heat exchangers in making the "next-generation" absorption chillers more compact and cost effective without any significant degradation in the performance. In addition, the feasibility of using rotating heat exchangers in other applications will be evaluated.

Evaluation of Long-Term Brake Performance Using Performance-Based Brake Testers (PBBT). JESSICA JOSEPH (Southern University A&M of Baton Rouge, Baton Rouge, LA, 70816) GARY J. CAPPS (Oak Ridge National Laboratory, Oak Ridge, TN, 37831)

Performance-Based Brake Testers (PBBTs) are devices that can evaluate the current braking capabilities of a vehicle through the measurement of brake forces developed as a vehicle engages in a braking event while on a PBBT. They are widely used for brake inspection in Europe and Australia and are beginning to emerge as both an enforcement tool and diagnostic aid for private sector maintenance and repair shops. Because of the significant benefits of utilizing PBBT technologies (time/labor savings, error reduction, objective measures, consistency, enhanced fleet safety), Federal Motor Carrier Safety Administration (FMCSA) has an interest in assessing a vehicle’s long-term brake performance using PBBT technology over time in a real-world testing environment. This will be done in conjunction with volunteer fleets (including a motor-coach), over a sufficiently long period of time, to measure (for each vehicle in the test fleet) the brake force for the overall vehicle, and for each individual wheel-end. Such an effort would provide experiential data, and would quantitatively assess benefits from long-term brake performance data. A market search was done to find manufactures or sole distributors of PBBT devices that offer artificial axle loading (AAL) capability and research was done